Rotary
Autoclave
GAICTECH’S rotary autoclave is the ideal solution for products that are recommended or required to be continuously agitated during the sterilisation process for proper, even thermal treatment. Our autoclave can sterilise any type of container: from tin cans and glass to more flexible materials. This means it has a wide range of applications within the human and pet food sector.. Designed to sterilise products with high liquid content or low viscosity.
Using a rotation system for the entire group of carts, this autoclave ensures uniform heat distribution, which is crucial for products with high liquid content or low viscosity.
Carts are rotated during the sterilisation process, resulting in continuous, moderate agitation of the product (programme settings are adjustable). This ensures that liquids are evenly mixed, leading to faster temperature distribution and lower processing times, which, in turn, results in less impact on product quality. This is especially important for highly delicate products.
These types of autoclaves have more efficient sterilisation times, even more so than pendular autoclaves.
They are designed to guarantee perfect temperature distribution throughout the product, avoiding the centrifuge effect by simultaneously rotating the sprays along with the baskets. Created to fully comply with FDA regulations.
Do you need more info?
Call us on the phone +34 986 44 29 04
Write to us at info@gaictech.com
- Available diameters: Ø1500 mm and Ø1700 mm
- Thicknesses: between 6 and 8 mm
- Length: from 1 m to 6 m
- Capacity: Can hold between 1 and 6 carts.
- Maximum temperature: 150ºC, can be modified to client's specifications
- Working pressure: 5 bar, can be modified to client's specifications
- Made from AISI 304/316 stainless steel.
- Manufactured as per CE regulations for pressure systems.
- Heat insulated and coated in a sheet of stainless steel.
- Automatic open/close door system.
- Containers: Suitable for all types of containers.
Gaictech autoclaves are designed to fully comply with FDA standards for thermal distribution systems. We conduct exhaustive temperature validation testing with specialised equipment and regularly release compliance reports to guarantee our machinery meets the highest safety and efficiency standards. This means our clients can be assured they will have high quality, consistent sterilisation processes.
- Water spray
- Steam only
- DUAL systems
(able to incorporate two sterilisation systems in one autoclave; Steam only + water spray).
YOU SET THE PARAMETERS,
WE DEVELOP
We know that our clients are the ones who best understand their business, which is why we develop our products according to their needs. We have our own highly qualified technical team capable of addressing any demand from our clients.
- Rotary or pendular work mode.
- Heat exchange system made from either Stainless Steel or Titanium.
- Control panel for automating the sterilisation process, with various options to suit diverse needs.
- Cart traction in the central part of the autoclave allows loading of the second port.
- Suitable for a wide variety of products and packaging, for multiple sectors in the food industry. All of them with the possibility of being packaged in any type of container (rigid or flexible).
- Option of adding internal traction for carts, making the operator's job easier.
- Option to open doors either horizontally or vertically, depending on the client's needs or the characteristics of the cart management system around the autoclave.
- Option of adding automatic or semiautomatic loading and unloading systems for autoclave carts, both before and after the autoclave. Option of adding an automated basket management system.
Autoclaves
Energy efficiency
Our autoclaves are designed to save and reuse both condensates from the sterilisation process and water from the cooling process. This translates to a significant energy saving and a reduction in operating costs.
Reduced sterilisation times
As the product is constantly in motion, temperature is evenly distributed throughout the whole autoclave at a faster rate. This reduces processing times and takes another step towards saving energy. The rotation can be adjusted to suit the specifics of each product.
Flexible work systems
Clients can opt for an autoclave with dual working system, meaning they can choose between two different sterilisation systems (SWS and SST) in the one piece of equipment, depending on the type of container and/or product. This allows procedures to be adapted to the specific operational needs of each client.
Customisation
At Gaictech, we offer custom-made solutions, adapting the dimensions and work systems of our autoclaves to suit the needs of each client.
Line Integration
Thanks to our vast experience and leadership in the design and manufacture of entire lines, we can offer more efficient solutions for autoclave integration into production lines.
DO YOU NEED MORE INFO?
If you need more information or have any questions, do not hesitate to contact us.
